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Air support structure

Ideal if you need to quickly and easily build a sports facility, warehouse, hangar for equipment or production shop

vozduhoopornoe
Technical specification

Detailed information

Structure a is a two-layer (three-layer) structure made of reinforced architectural material. The principle of functioning of the building structure is based on the injection of outdoor air by a fan, which is distributed into two streams when entering the dome. The first flow maintains the pressure inside the dome, which is slightly higher than atmospheric, the second flow is directed into the space between the layers. The distance between the layers is 450 mm, which ensures high thermal insulation properties of the structure as a whole.

The shapes, sizes and colors of air support structures can also be very diverse. All engineering projects are created individually for each customer. The materials used are thoroughly tested at all stages of production and comply with German safety and quality standards.

In a short time you will get a convenient and reliable construction. The building will be located in a convenient place for you, meet all your wishes and security requirements.

As a material for the frame and shell are used products of the world's largest producer of technical coated fabrics PVC — German group Mehler Texnologies. Velmex and Polymer fabrics have excellent strength and performance characteristics and have proven themselves well over many years of operation in different climatic conditions.

The material is UV-resistant and non-flammable, allowing the structure to withstand wind speeds of up to 40 m / s and withstand snow loads of up to 150 kg / sq. m on the surface of the dome. Tensile strength-4400/3850 N/5cm of fabric. Light absorption of the tissues of 7-10%. Temperature resistance: — 50 + 70 ◦C. Fire safety requirements: group G1, group RP2, group G1, group B2, group RP3.

The operational warranty provided by the production company "VECTOR-M" AG for modern shell materials is up to 20 years.

material1

Применяемые материалы в производстве воздухоопорных сооружений

Polymar®
S 600
S 680 S 900
vendor code 8248 8205 8556
Total density 600 g / m2 680 g / m2 900 g / m2
Tensile strength 2000/2000 N / 5 cm
standard: DIN EN ISO 1421 / V1
3000/3000 N / 5 cm
standard: DIN EN ISO 1421 / V1
4300/4000 N / 5 cm
standard: DIN EN ISO 1421 / V1
Tear strength 200/200 N
standard: DIN 53363
300/300 N standard: DIN 53363 500/500 N standard: DIN 53363
Working temperature -40 °C/+70 °C -50 °C /+70 °C -50 °C /+70 °C
Adhesion strength 75 N / 5 cm 100 N / 5 cm 100 N / 5 cm
Burning rate <100 mm / min.
standard: DIN 75200 ISO 3795
<100 mm / min.
standard: DIN 75200 ISO 3795
<100 mm / min.
standard: DIN 75200 ISO 3795
Width 250 cm 250 cm 300 cm

 

VALMEX® FR900 Type II FR 1000 Type III FR 1400 Type IV FR 1600 Type V
Total density 900 g / m2 1050 g / m2 1350 g / m2 1550 g / m2
Tensile strength 84/80 kN / m 120/110 kN / m 150/130 kN / m 200/180 kN / m
Deformation 4200/4000 N / 50 mm 6000/5500 N / 50 mm 7500/6500 N / 50 mm 10000/9000 N / 50 mm
Tear strength 500/450 N 900/800 N 1200/1200 N 2000/2000 N
Кратко:
Воздухоопорное сооружение
Название статьи
Air support structure
Description
Производство быстровозводимых воздухоопорных сооружений. Возмножность монтажа на любой поверхности. Гарантия качества и приемлемой цены!
Publisher Name
Вектор-М
Лого

Maintaining a constant pressure inside the structure is provided by a special electrical system, duplicated by an emergency system running on diesel fuel.

The pressure equipment developed by our company is designed to be as economical as possible and provide fast air filling of the entire building. In the basic configuration, the structure is provided with a main fan and an emergency pressure system, which is triggered in the event of a malfunction of the main fan or a power outage. The air supply system is equipped with an automatic control device for ventilation installations, which eliminates errors from the category of "human factor". All equipment is placed in a noise-absorbing cabinet made of galvanized sheet outside the room.

Our air-supported buildings are equipped with an emergency system that automatically starts to maintain pressure in the event of a power failure and can maintain comfortable conditions in the building for up to 15 hours.

To ensure tightness, special airlocks are used as doors, and only our company offers convenient revolving doors.

The air support structure can be installed on any prepared site. The foundation for this building serves only as an anchor, which does not allow it to rise into the air. There is also the possibility of completely avoiding the construction of the foundation. To do this, cylinders with water or sand are placed around the perimeter of the building. They hold the structure and prevent air leaks. This is especially convenient when the building needs to be put up only for a short period of time. For example, for an exhibition.

There are two systems for fixing air-supported buildings to the ground: an anchor system and a fastening on a prepared concrete foundation. With the help of special equipment, we will test the soil to advise you on the most reliable method of fastening.

The first option for installing an air support structure (hereinafter referred to as VOS) is a tape concrete foundation. It provides for the laying of a concrete foundation (or concrete blocks) according to the project task of our company.

The concrete strip foundation is designed to fix the VOS on the underlying surface and serves as a ballast weighting agent. It must ensure reliable attachment and no air leaks at the junction of the VOS and the foundation. The joint line is additionally sealed with a seal. The outer apron provides effective water drainage from the VOS.

Attachment to the foundation is carried out along the entire perimeter with clamping steel corners 63x63 mm and anchor bolts with a maximum pulling force of at least 40 kN, in increments of 500 mm, which provides a sufficient margin of safety for this connection.

Along the perimeter of the shell, the width of the foundation should be 600 mm. The depth of the foundation is calculated taking into account the geodetic and climatic conditions of the region. It should not be less than 900 mm. Concrete grade-not lower than B25, reinforced, with an unreinforced area of 180*300 (for anchor installation). Around the belt foundation there are concrete bases for placing emergency exits, "turntable" locks, cargo locks and air supply preparation units. The construction of the foundation should provide a smooth upper surface of the foundation without ledges and steps. Permissible ledge – no more than 5 mm. The linear tear-off load along the perimeter of the VOS is 2000-2500 kg / p. m. The required cross-sectional area of the tape foundation under the VOS is 0.45-0.60 m2 (the density of concrete is 2400 kg/m2). The recommended cross-section of the foundation is 0. 6x0. 9 m.

An alternative solution for fixing to the natural ground is anchor-screw piles or metal mortgages using a reinforcing bar, followed by concreting.

The use of translucent materials for the manufacture of surfaces of air-supported structures provides energy savings, since 95% of natural light "works in the building", and artificial lighting is necessary only in the dark. And the lighting system we offer using halogen lamps (2000 W) with a specially designed diffuser ensures perfect light distribution.

The body of the searchlight is made of die-cast aluminum, the reflector is anodized aluminum, the diffuser is temperature - and impact-resistant glass. The fasteners are made of stainless steel. The light source is a metal halide lamp. Thanks to the high degree of protection IP66, the spotlight can be used in very high humidity conditions.

Light distribution: asymmetric
Coating: Grey (white)
Light source: metal halide lamp with base Rx7s 400w
Complete set: Starter (EMPRA), IZU, capacitor
Mounting of lamps on the VOS shell, cable extensions and on lighting racks
Lamp type: metallogenia
Manufacturer: "LAITING TECHNOLOGIES" HBS 400

Air dome technologies provide a wide range of equipment options for buildings. It is possible to use industrial automatic gates, metal-plastic doors and even stained-glass compositions. At the request of the customer, we can produce pneumatic doors and gates. You can also use the simplest and most economical entry/exit system — an opening canopy made of PVC fabric.

1. Revolving doors lock

Steel, aluminum doors installed on a metal frame with double-glazed windows in the technical area of the structure designed for access inside visitors, workers and maintenance personnel. Dimensions: 170, 0x200, 0 cm.

Кратко:
Воздухоопорное сооружение
Название статьи
Air support structure
Description
Производство быстровозводимых воздухоопорных сооружений. Возмножность монтажа на любой поверхности. Гарантия качества и приемлемой цены!
Publisher Name
Вектор-М
Лого

2. emergency exit

The delivery package of the air support structure includes an emergency door that opens outwards and is installed on the central axis. The door opens effortlessly and closes automatically under the influence of internal static pressure. All doors are equipped with an unbreakable window of technical supervision "Lexan" and locking mechanisms. Fully prepared for installation, the doors only require bolting to a pre-prepared site and connecting to the supports of the structure. Dimensions: 105.0 x 200.0 cm.

Кратко:
Воздухоопорное сооружение
Название статьи
Air support structure
Description
Производство быстровозводимых воздухоопорных сооружений. Возмножность монтажа на любой поверхности. Гарантия качества и приемлемой цены!
Publisher Name
Вектор-М
Лого

3. the cargo door

Individual project defined by the customer.

Кратко:
Воздухоопорное сооружение
Название статьи
Air support structure
Description
Производство быстровозводимых воздухоопорных сооружений. Возмножность монтажа на любой поверхности. Гарантия качества и приемлемой цены!
Publisher Name
Вектор-М
Лого

4. automatic gate alutech

Used for cargo lock groups, with a standard lift (250 mm). All gates are equipped with a device for locking the gate leaf when the springs break. These gates are equipped with wickets, including locks, a set of handles, a set of contacts and linear closers. All gates are supplied with a built-in control unit and a wall-mounted control panel (up-stop-down), operating mode 60%, with a relay (gateway) system and a set of photocells with rotary optics in the amount of 2 pcs.

Кратко:
Воздухоопорное сооружение
Название статьи
Air support structure
Description
Производство быстровозводимых воздухоопорных сооружений. Возмножность монтажа на любой поверхности. Гарантия качества и приемлемой цены!
Publisher Name
Вектор-М
Лого

Air-supported buildings are adapted to the Russian climate with its unpredictable temperature changes. They are equipped with heating and ventilation systems (electric, gas or diesel systems can be used) and tolerate temperature fluctuations in the range from -50 to +70 ° C.

The pressure and temperature in the building are controlled by an automatic system that indicates the temperature, wind speed and humidity of the external environment, and in the event of snowfall, the temperature in the hall is automatically increased in order to allow the snow to melt.

APEN GROUP ventilation and heating system

The specialists of our company recommend a ventilation air distribution system to maintain the design pressure in an air-supporting structure with a heat installation based on a gas-air heat exchanger (heat carrier: diesel fuel, main gas).

Advantages:

  • High technical characteristics
  • Operational safety
  • Ability to adapt to different temperature conditions
  • Highest efficiency and strong reduction of gas consumption
  • Minimum stratification of warm indoor air with a corresponding reduction in thermal dispersion
  • Continuous adjustment by means of a microprocessor of the supplied thermal power from 100 to 30% of the nominal value
  • High rate of clean combustion
  • Zero carbon monoxide emissions-CO = 0
  • Reduction of nitrogen oxide – Nox emissions < 30 ppm
  • Reducing the "greenhouse effect" — reducing carbon dioxide emissions-due to reduced gas consumption and high efficiency

 

Кратко:
Воздухоопорное сооружение
Название статьи
Air support structure
Description
Производство быстровозводимых воздухоопорных сооружений. Возмножность монтажа на любой поверхности. Гарантия качества и приемлемой цены!
Publisher Name
Вектор-М
Лого

KORF ventilation and heating system

The equipment provides optimal temperature and humidity conditions inside the building in summer and winter. Thus, a microclimate is created inside the building that meets the customer's wishes.
As the main equipment, air supply preparation units with a KORF hot water-based heat exchanger with a capacity of 1000 to 80,000 cubic meters of air per hour are offered. The heat carrier in this equipment, as a rule, is hot water. In this case, the customer can only connect to the hot water supply system available at the facility. Also, at the request of the customer, this equipment can be equipped with electric heat exchangers.

In the production of KORF equipment, we use:

  • Fan impellers and motor wheels – Ziehl-Abegg (Germany)
  • Plate recuperators and rotary regenerators — Klingenurg (Germany)
  • Electric heating elements – IRCA (Italy)
  • Controllers and components for automation– Siemens (Germany)
  • Frequency converters – Danffos (Denmark).

In addition to the heating and ventilation functions, KORF units perform filtration, cooling, humidification and dehumidification of the air at the customer's request.

The proposed equipment is characterized by high reliability, fault tolerance and high operational characteristics.

Кратко:
Воздухоопорное сооружение
Название статьи
Air support structure
Description
Производство быстровозводимых воздухоопорных сооружений. Возмножность монтажа на любой поверхности. Гарантия качества и приемлемой цены!
Publisher Name
Вектор-М
Лого

KORF+Robin-Subaru Emergency system

The alarm system is a modular centrifugal fan with a capacity of 500 to 10900 cubic meters / hour. The temperature of the transported air is from -40 to +40° C. The control and automation unit is also used, which in turn is intended for completing power plants for network redundancy.
Functions:
1. Automatic maintenance of the power plant in readiness to receive the load;
2. Monitoring the voltage of the redundant network;
3. Ensuring the automatic start of the power plant in case the network voltage parameters go beyond the specified limits and automatically switch the load to the power supply from the power plant and back;
4. Control of power plant parameters during start-up, load acceptance, operation under load, load shutdown, stop in automatic and test modes;
5. Organization of the economic mode of operation.
Robin-Subaru EB13. 5/400-SLE is a professional gasoline power plant equipped with an automation control unit. Power plants are designed specifically for the power supply of complex electronic equipment, communication facilities for commercial and domestic consumers.

Кратко:
Воздухоопорное сооружение
Название статьи
Air support structure
Description
Производство быстровозводимых воздухоопорных сооружений. Возмножность монтажа на любой поверхности. Гарантия качества и приемлемой цены!
Publisher Name
Вектор-М
Лого

The analysis of weight characteristics showed that using reinforced concrete building structures, the reduced weight of supporting structures will reach 150-170 kg / m2. In the case of using air-supported or pneumatic panel structures, it is possible to achieve the reduced value of its own weight per 1 m2 of floor area of no more than 2-2. 5 kg.

Fabric coatings, unlike reinforced concrete and metal, are not subject to corrosion. And the environment with the presence of chlorine for PVC coated fabrics is indifferent. The service life of buildings with fabric fences is equal to the service life of buildings made of metal structures and monolithic concrete, if the moral depreciation of objects is correctly taken into account when determining the service life.

Air-supported structures either do not cause any harm to natural grounds at all, or reduce this harm to a minimum with possible subsequent elimination of consequences. The service life of such structures is estimated to be up to 30 years per parking lot. The colorfulness and entertainment of enterprises and the appearance of structures is guaranteed by firms, creators of materials and developers (architects and engineers) of structures. The appearance of structures may change during operation.

The forms of structures used to create a regulated indoor climate are consistent with the aerodynamics of the construction area. Engineering equipment of buildings with soft enclosing surfaces provides automated modes to ensure temperature and humidity conditions and automated control of the load-bearing capacity of structures. The coating of structures has its own weight up to 2-3. 5 kg / m2 and does not allow the possibility of spontaneous global collapse. Overall dimensions of structures are unlimited.

Thus, the creation of sports and entertainment centers based on air-supported structures is as safe and effective as possible.

Our company will provide you with a high level of design, production and installation of the entire complex of equipment.

Maintenance of the air support structure

1. An essential structural element of the VOS is air with a slight compression ratio. The air is compressed to a predetermined degree by means of a centrifugal fan. For normal operation of the VOS in calm weather, an excess air pressure of 100 is required..200Pa (10..20 mm. v. st.). A decrease in pressure indicates an unacceptable increase in air leaks. The change in the excess pressure in the shell is controlled by the emergency air injection unit.
2. In stormy weather, starting with a wind force of 5 m / s and with heavy snowfall, the air pressure inside the VOS must be increased to 200..250Pa (20..25 mm. v. st.). The pressure increase is carried out by turning on an additional fan or increasing the speed of the main fan (see the Operating instructions for the air treatment system).
3. In extreme cases, it is allowed to increase the excess pressure in the VOS to 300Pa (30 mm.v.st.).
4. If the structure is not heated, then mechanical cleaning of the newly fallen snow (cover thickness from 10 cm) is necessary.
5. The emergency air supply unit provides air supply when the overpressure in the VOS drops to a certain value. The amount of fuel in the tank must be sufficient for the operation of the unit during the entire period of emergency operation of the VOS, but not less than 12 hours.
6. With the deterioration of indoor air quality due to dust, smoke or intense solar radiation should increase ventilation in VOS with vent valves, and in extreme cases with emergency exit doors. A constant check of the overpressure is necessary in this case.
7. The entrance to the VOS is carried out through the "Turntable" gateways, the use of emergency exit doors is allowed only in extreme cases (skidding/removal of long objects, emergency evacuation) for a short time up to 1 minute.
8. In order to avoid damage to the VOS shell in the event of unplanned subsidence, the equipment located in the VOS, such as masts, etc., must be equipped with deflectors, ball pads, skids, etc., sharp objects must be removed.
9. Materials or equipment stored in the VOS must be stored with a minimum distance of 1 m from the shell. In places of air ducts and doorways, they should be placed 5 m to the left and right of these openings at a distance of 2 m from the shell.
10. It is not allowed to place fire-hazardous materials inside the VOS.

Requirements for persons working with VOS

1. Employees and visitors of the VOS should be familiarized with the design features of the VOS and safety rules.
2. For each VOS, it is necessary to identify a responsible person with the following responsibilities:
- organization of the operating mode of the VOS in accordance with the operating manual of the VOS;
- familiarization of employees and visitors with the features of VOS;
- provision of fire prevention measures in the VOS;
- organization of round-the-clock duty in the VOS;
- supervision of the maintenance, care and maintenance of VOS.

Labor protection

1. The most important points of the operating manual should be formulated in the form of a memo and posted in clearly visible places in the VOS.
2. Depending on the type of use of the VOS, this instruction should be supplemented taking into account the specifics of the use of the VOS.

Fire Department

In the event of a fire, all persons should immediately leave the VOS, call the fire brigade and, under the guidance of the fire protection officer, take action to extinguish the fire.
It is necessary to control the overpressure in the VOS and prevent its unacceptable increase by opening the emergency doors or turning off the fans.
Welding work inside the VOS is allowed to be carried out in compliance with the relevant safety rules and not closer than 1 m from the shell.
It is necessary to make a plan of actions in emergency situations. It should contain the following items:
• designation of emergency exits and escape routes
• procedure for evacuation from VOS;
• informing the responsible person on fire protection and safety;
• in stormy weather, it is necessary to take under observation neighboring buildings and objects in terms of their unreliably fixed elements that pose a danger to the VOS when they are disrupted;
• monitoring the height of the snow cover and the deformation of the VOS shell and measures to clean up, accumulate snow or increase the resistance of the VOS.

Scheduled inspections

1. Daily visual monitoring of the condition of fastening the shell to the foundation;
2. Control of the temperature and flow of hot water in the winter period; visual control of the units of the air preparation unit and the emergency air injection unit.
3. Weekly monitoring start-up of the emergency air injection unit; monitoring of dustiness of air filters if they are available, cleaning or replacement if necessary.
4. Monthly monitoring of shell and places unplanned air leaks; control installations; control the availability and status of the memo manual.

VOS care

Events to care for the VOS should include:
• Dry cleaning of all installations;
• Completeness check;
• Check the condition and arrange for replacement of damaged parts;
• Performing anti-corrosion protection.
• The frequency of these activities depends on the operating mode of the VOS. You should also take into account the care instructions provided in the documentation for the relevant parts of the VOS.

Repair of the VOS shell

1. Repair work must be provided under a contract with the manufacturer. This applies to both the shell and the attachment of the shell to the foundation, entrance gateways.
2. When repairing damage to the shell, follow the following instructions:
• The shell material is a technical textile with a double-sided polyvinyl chloride coating, the coating also contains several protective layers. To repair the shell, use the same material. For this purpose, the manufacturer of VOS includes in the supply the material of the VOS shells. This material must be stored. To repair the shells, a special polyurethane-based adhesive must be applied.
• Damages up to 1m in size are repaired by external and internal gluing of patches, taking into account the overlap of the gust by at least 10cm.
• Before gluing, the inner and outer surfaces of the shell must be cleaned in the cut area and degreased with acetone or ethyl acetate and then allowed to dry.
• The repair patch and the corresponding surface of the inner side of the VOC are twice smeared with glue using a brush with a break of 15..20 minutes. Then the patch is applied to the glue-coated surface of the inner side of the shell and rolled to it. The surface is heated to a temperature of 70..80 С C and lapped with a prepared piece of wood or fluoroplast, having a surface at the end of 20 mm in length and 2 mm in width.
• Similarly, after this, the repair patch is pasted on the outer side of the VOS shell.
3. The application of patches on the inner shell of a double-layer VOS is allowed to be performed only on one side.

MAIN ADVANTAGES

Specifications

Fast construction

Installation and dismantling of the structure in 1-3 days, easy transportation due to small dimensions when folded

Does not require a foundation

The structure can be built on all types of soil with a variety of variations of attachment to the base of the site

Durable material

High-strength, leak-proof PVC fabrics withstand harsh operating conditions, up to 20 years warranty

For any conditions

Year-round operation, including-in a harsh climate like the Far North at low temperatures up to-60 ° C

Energy saving

High light transmission (translucency 95%) allows you to save on lighting facilities

Usable area

Covering large areas (up to 5000 sq. m.) without the construction of supporting metal structures inside themselves

Keeps you warm

Unique thermal characteristics of the building (the coefficient of thermal return of the structure as a whole – 3.5)

Fire resistance

Certificate No. C-DE. PB05. B. 00710 (material flammability group G1; flame propagation group RP2; flammability group B2)

Interested in an air support structure?
Please contact us for details!

Our specialists will tell you in detail about the construction, specify the technical details, consult on the budget and approximate production time

Completed air support structures

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About us How we work?

Working process

1

Production

In the production of materials, the best equipment according to international standards is used with strict control of the engineering department

2

Delivery

Delivery of our product is made to any point of the world in exact terms

3

Installation

Our company carries out installation and supervision of the building and, if necessary, we train your people to use such a building

Do you need a prefabricated building?

Сalculation of the construction cost

Leave a request, our specialist will calculate the cost of the construction and contact you within a day.

If you need our assistance, please call the number:

8-800-775-86-39

    Кратко:
    Воздухоопорное сооружение
    Название статьи
    Air support structure
    Description
    Производство быстровозводимых воздухоопорных сооружений. Возмножность монтажа на любой поверхности. Гарантия качества и приемлемой цены!
    Publisher Name
    Вектор-М
    Лого
    en_USEnglish